digitally guided cabinet assembly

Digitally Guided Cabinet Assembly

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Reducing costs, increasing productivity, and ensuring quality. This is the wisdom every management consultant in the manufacturing industry has in their briefcase today. In fact, over the past two decades, the industry has allocated significant budgets to achieve these goals. At the same time, companies often overlook money that is literally lying on the shop floor. In the form of obsolete paper-based transitions to manufacturing. In particular in the areas of electrical engineering and cabinet assembly.

Cable planning and switch cabinet assembly 

The manufacturing industry has made substantial investments in the digitization and automation of processes along the product lifecycle (PLM). But so far, these efforts were mainly focused on mechanical and vehicle engineering, while the planning, documentation, and manufacturing preparation of electrotechnical equipment is often carried out in drawing formats.

Quite often, the transfer of these drawings into parts lists, cable lists, and connection tables results in considerable effort in terms of time and cost. Moreover, it represents a substantial risk for errors. Industry leaders are therefore embracing the possibilities of modern E-CAD technology to carry out electrical engineering planning. The basic criteria are to use tools that have access to comprehensive libraries and can augment design decisions.

As this discussion continues in board rooms and shop floors, the most common questions that come up are these . . .

  1. Can an electrical design to the manufacturing process be completely digital?
  2. Is it feasible and cost-effective to drive the time-consuming parts of the process towards a digital flow of information?

The short answer is YES! The Zuken and Komax collaboration to expedite design to manufacturing is simply amazing. The process is opening new avenues by automating the underlying challenges without losing control over the nuances.

KomaxZuken
The data from electrotechnical engineering – provided they are created with development tools with “electrical intelligence” – contains valuable information that can be leveraged to fix process interruptions, increase quality, and reduce costs.

Digitization enables reliable processes

The latest generation tools rely on a library that stores the electrical characteristics of components in a standardized form. This enables the use of design rule checks during the design. In addition, the library establishes a reliable source for parameters and data needed for the digitization of the manufacturing process. Parts and connection lists compiled automatically reduce the laborious and error-prone process of manual list compilation.

With the help of fast, accurate, and reliable data, commissioning cable harness suppliers drastically improves. A simple digital representation on the shop floor helps improve the communication of engineering information to the manufacturing floor. A great example is the use of a tablet, or even an augmented reality device to guide the workers through the wiring, checking, and documentation procedures before startup.

The following video, produced in collaboration with our partner, Komax, a pioneer and market leader in the field of automated wire processing, shows an example of an end-to-end digital production and assembly process starting with E3.series design software from Zuken and ending with a Komax Zeta 630. The result: efficient and robust management of customer-specific variants and a significant reduction in time and effort for cabinet production and cabinet assembly.

Klaus Wiedemann
Klaus Wiedemann
Marketing Manager Europe
Klaus Wiedemann is responsible for Marketing and Communications across Europe covering web content, public relations and marketing programs. He works with product management, technical experts and customers to align and communicate Zuken products solutions with market needs. Klaus is an avid reader of classic literature, but he also likes to tinker with old bicycles and motorbikes.
  • Webinar
September 13, 2022
Smart Cabinet Building: New features in E3.series for increasingly modern control cabinet manufacturing

In this Smart Cabinet Building webinar, we will present you a selection of new functions of the E3.series 2022 release. This session concerns enhancements in E3.panel, as well as the tools for manufacturing automation, in particular E3.CutOut, E3.ExportToKomax and E3.WiringCockpit.

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  • Press Release
August 30, 2022
E3.series Improves the Digital Twin Creation Process for Driving Smart Manufacturing

E3.series 2022 optimizes manufacturing with advanced 3D cabinet and wiring visualization, expands support for prefabricated cables to simplify modular design reuse, simplifies power distribution layout with improved busbar handling, and enables design modularization with intelligent design reuse options with subcircuits.

Read now
  • Webinar
June 30, 2022
Smart Cabinet Building: Picking - Labelling - Assembling

In this Smart Cabinet Building webinar, our partner Armbruster and Weidmüller will show you how to save up to 60% in time and efficiency per cabinet control building process step.

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  • Webinar
March 03, 2022
Smart Cabinet Building: Entry into fully automated wire processing - the new Zeta 620

In this Smart Cabinet Building webinar, Cornel Durrer, Manager Market Segment Industrial at Komax AG will show you the advantages of the new Zeta model, and how to use it to optimize your processes and save effort and costs in production

Register Now